Fibre sampling method
Numerical sample / Unbiased sample
- The numerical sample is a sample that has the percentage of fibre length equal to the percentage of fibre length of bulk materials.
- This means the sample truly represents the whole quality of bulk in length parameters.
- To prepare samples from sliver, roving, and yarn by numerical method, a Bulk of fibres are collected from the sliver, roving, or yarn surface by untwisting.
- Lay down all fibres in a parallel manner. As mentioned in the below figure, suppose A and B are two vertical planes parallel to each other with a 1-2 cm distance.
- Now separate all fibres which have left-hand ends starting between the A and B planes.
- (Remove fibres that have stating points beyond the AB plane and also fibres whose only middle portion passes between A and B.)
- In this way, the prepared sample has an equal portion of fibre length with the bulk portion.
- (Consider that various lengths of fibres are equally distributed in sliver, roving, or in yarn structure to, achieve an equal percentage of fibre length.)
- However, a slight variation comes into results, when fibre samples are collected rather than the A and B planes. (For samplings from another plane like P and Q, the length of fibre percentage may vary slightly.)
- This line of planes is used because the chances of fibre passing between A and B planes are proposals to fibres' length and due to carding and drafting process, higher chances to equal distribution of fibres in sliver, roving, or yarn surface.
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Numerical sampling method |
Random draw method
- The random draw method is generally used for the card sliver and ball sliver.
- In the random method, it is necessary to take a sample from the sliver can very carefully by hand and during its breakage.
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Random sampling |
- Fibres at the end or breakpoint should not be cut or broken.
- A sample of silver is then placed over the first velvet boards with the parted end near the front of that board.
- The opposite end of the sliver is weighed down with a glass plate to stop it from moving.
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Random Sampling Method |
- A wide grip that is capable of holding individual fibres is then used to remove and discard a 2mm fringe of fibres from the parted end.
- This procedure is repeated, removing and discarding 2mm draws of fibre until a distance equal to that of the longest fibre in the sliver has been removed.
- The sliver end has now been 'normalized' and any of the succeeding draws can be used to make up a sample as they will be representative of all-fibre lengths.
- This is because they represent a numerical sample as described above where all the fibres with ends between two lines are taken as the sample.
- When any measurements are made on such a sample all the fibres must be measured.
Cut square method
- The cut square method is basically used for sampling fibres that are drawn from the yarn.
- The required length of the yarn for testing is cut from the yarn and the end is untwisted by hand.
- The ends of the fibres are then laid on a small velvet board and covered with a glass plate to minimize variation.
- The untwisted end of the yarn is then cut about 5mm from the edge of the plate.
- All the fibres that project in front of the glass plate are removed one by one with a pair of forceps and discarded.
- By doing this all the cut fibres are removed from the glass plate, leaving only fibres with their natural length. Thereafter, moved the glass plate back a few millimetres so that more fibres are exposed.
- These fibres are then removed gently one by one and then measured.
- When these all fibres have been measured the plate is moved back again until a total of 50 fibres have been measured completely.
- In each case of fibre transferring and measurement, once the plate has been moved all projecting fibre ends must be removed and measured.
- The whole process is then repeated on fresh lengths of yarn chosen at random from the bulk until sufficient fibres have been measured.
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Cut square method |
- What is the numerical or unbiased sample?
- What is the random draw method?
- What is the cut-square method?
References
Cenote, M. (2015). Google Books. In The SAGE Guide to Key Issues in Mass Media Ethics and Law (pp. 847–858). SAGE Publications, Inc.
Fundamental textile testing: Mechanical and Physical Tests. (n.d.). Fundamental Textile Testing: Mechanical and Physical Tests. from https://www.eurofins.com/textile-leather/articles/fundamental-textile-testing-mechanical-and-physical-tests/
Handbook of textile testing and quality control - Google search. (n.d.). G.Co. from https://g.co/kgs/RvVMgm
NPTEL IIT. (n.d.). Note.Ac.In. from https://nptel.ac.in/courses/116102029
Elsevier. (2016). Performance testing of textiles (1st ed.). Woodhead Publishing.
Houck, M. M. (2009). Identification of Textile Fibers (M. M. Houck, Ed.; 1st ed.). Woodhead Publishing.
Textile School. (2010, October 27). Fibre Identification - tests to identify a fibre. Textile School. https://www.textileschool.com/321/fiber-identification-tests-to-identify-a-fibre/
Trivedi, Y. (2020, April 10). Identification of Textile Fibers. Textilesphere.com. https://www.textilesphere.com/2020/04/identification-of-textile-fibers.html
(N.d.). Textilelearner.net. from https://textilelearner.net/classification
Further reading -
(Part-1) Fibre sampling method for testing - Zoning method
(Part-2) Fibre sampling method - Numerical, Random and cut square method
(Part-3) Fibre sampling method- CTRL, for Sliver and roving, from yarn
Writer - DSPAT Team